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High-precision pressing and drawing processing, etc. [Technical Explanation Document]

High-precision pressing and drawing processing, etc. [Technical Explanation Document]

Based on in-house production, creating molds without incurring unnecessary costs while ensuring quality!

In this document, we introduce Miyama Seiko Co., Ltd.'s "Press Technology." We cover the use of simulation software, efforts in automation, IoT, and digitalization, as well as information on our in-house automatic equipment and various technical details. Our company is capable of providing comprehensive support from process design, mold design, mold manufacturing, prototyping, to mass production. Utilizing the know-how we have cultivated over many years, we deliver products with reliable and stable quality. [Contents (partial)] ■ Mold manufacturing ■ Proposal capabilities, design capabilities, know-how ■ Use of simulation software ■ Efforts in automation, IoT, and digitalization ■ Equipment introduction of in-house automatic devices *For more details, please download the PDF or feel free to contact us.

  • Press Dies
  • Processing Contract
  • Precision deep drawing processed products

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[Development Case] Pressing of Machined Products <Laminated Processing>

[Development Case] Pressing of Machined Products <Laminated Processing>

Case study of layered processing using sequential sending molds! Achieving process shortening through a review of processing methods.

We would like to introduce a development case of press processing of machined products using a new layered processing method. In conventional products, sintering was performed followed by machining. The developed product implements layered processing using a progressive die, with forming done within the press. Additionally, the cost of the developed product is 60 compared to 100 for the conventional product. Please feel free to contact us when you need assistance. [Development Objectives] ■ New Method: Layered Processing (Forming within the press) ■ Cost Reduction: Shortening of processes through a review of processing methods ■ Novelty: Elimination of machining *For more details, please download the PDF or feel free to contact us.

  • Processing Contract
  • Precision deep drawing processed products

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[Development Case] Cold Forging Near-Net Shape Formation

[Development Case] Cold Forging Near-Net Shape Formation

A new method for penetrating small-diameter deep holes! Achieving no cutting for the inner diameter in small-diameter deep hole penetration.

We would like to introduce a case study on the development of cold forging net shape manufacturing. In conventional products, machining was used, but the developed product utilizes a combination of cold forging and machining, resulting in a material yield of 80% compared to 14% for conventional products. Additionally, it achieves an industry-leading L/D ratio of approximately 7 times. Please feel free to contact us when you need assistance. [Development Objectives] ■ New Method: Through-hole for small diameter deep holes ■ Improved Material Yield: No machining for inner diameter through-holes ■ Novelty: L/D ratio of approximately 7 times (industry-leading level) *For more details, please download the PDF or feel free to contact us.

  • Processing Contract
  • Precision deep drawing processed products

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[Development Case] Pressing of Machined Products <Thickness Variation Forming>

[Development Case] Pressing of Machined Products <Thickness Variation Forming>

A case where cost reduction was achieved through process shortening by reviewing the processing method!

We would like to introduce a development case of press forming of machined products using a new method of differential thickness molding. In conventional products, press processing and machining were performed. The developed product implements cold forging and drawing processes. By optimizing the process, we achieved "press forming of differential thickness cylinders." Additionally, the cost of the developed product is 40 compared to 100 for the conventional product. 【Development Objectives】 ■ New Method: Differential Thickness Molding ■ Cost Reduction: Shortening of processes through a review of processing methods ■ Novelty: Elimination of machining *For more details, please download the PDF or feel free to contact us.

  • Processing Contract
  • Precision deep drawing processed products

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